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I. Main Technical Parameter:
1. The model: SQX400-III
2. Name: Pass through brass parts washing machine
3. Workpiece: Brass parts, The weight of piece: 20-50g
4. Cleaning medium: Water agent cleaning agent
5. Transporting speed: 0.15—1.5M/min
6. Transporting mesh belt width: 400mm
7. Passing height: 200mm
8. Cleaning pressure: 200Kpa
9. Rinsing pressure: 200Kpa
10. Cleaning water pump: Q=30T, H=30M, 5.5KW
11. Washing liquid electrical heating: Power 3 x 9=27KW
12. Strong wind fan: 3KW
13. Hot air heating power: 36KW
14. Transmission motor power: 0.75KW
15. Allowed to pass through workpiece Max. Size: 400 x 100mm ( Length x Width)
16. Loading height: 850mm
17. Total power: 50KW
18. Overall dimension of the machine: about 6000mm x 1700mm x 2200 mm (Customized)
19. Voltage: 230V/ 3Ph/ 50Hz ( Customized)
20. Color: Customized
Ⅱ. Introduction and function:
The machine is pass through brass parts washing machine, adopts conveying chain transmission structure, uses the water aqua cleaning liquid as the cleaning medium. It can do the cleaning, rinsing, high pressure air drying, hot air drying of the workpiece surface.
Ⅲ. The process flow:
Manual loading-----Spray cleaning-----Spray rinsing-----High pressure air drying----Hot air drying----Unloading.
IV. The structure and composed devices:
The machine is composed of machine body, water flowing tank, upper cover, water tank, transmission chain system, spray washing system, oil water separation, spray rinsing system, heating temperature control system, filter system, liquid level control, high pressure fan drying, hot air drying, mist exhaust fan, and electric control system, etc.
1. Machine body
The machine body is welding of 304 stainless steel.
Setting flowing tank between washing system and rinsing system, which is connected with water tank.
The seal plate of the lower part of the body adopts the cold rolled plate with surface spay.
2. Upper cover
The upper cover is made of 304 stainless steel, is removable type structure. Easy to equipment maintenance.
The cleaning part cover position according to the process is divided into isolation plate and soft curtain, at the top equipped the mist exhaust fan.
Drying station upper cover is double layer heat insulation structure, the material is Q235 steel plates, the middle is insulating layer, the thickness of insulating layer is 40mm.
3. Transmission system
The transmission system is composed of 0.75KW motor, BW1815 pin wheel reducer. Frequency control.
Driving the workpiece by the transmission driving chain. Compression type stainless steel mesh belt, incase the brass parts be sweeped away and fall down from the mesh belt. Adopt the P19.05mm 202 grade stainless steel punching sheet conveying belt to carry the workpiece.
Both side of the the conveyor belt with anti slide, to protect the workpiece.
The transmission shaft is fixed at both ends of the frame by spherical bearings, smooth transportation, reliable.
4. Spray cleaning system
Spray cleaning system is composed of vertical liquid water pump, spray pipe and nozzle.
ISL65-50-160 vertical liquid water pump, Q=30T, H=30M, 5.5KW.
Set the ring spray pipe, adjustable nozzle evenly distributed in the upper and lower, left and right.
Forming a dense spray surface with 300Kpa pressure to flush the workpiece, to achieve the purpose of cleaning.
Cleaning pipe adopts the galvanized steel pipe, nozzle adopts the outer spherical surface, copper nut fixed, can fine change the jet direction in the range of 30 degree.
Setting pressure regulating valve in the cleaning pipeline. Lower nozzle cleaning pressure can be adjusted from top to buttom. Avoid small parts out of the mesh belt.
The cleaning liquid is collected by the water flowing tank, circulating use the cleaning liquid after filtering.
The cleaning liquid can be heated from room temperature to 70 Celsius degree. Automatic controlled by the temperature control system.
Temperature control using digital displaying instrument.
The washing liquid temperature is higher than the set value automatically shut off the power supply. Stop heating, blow the set value automatically open the power, continue to heat.
The cleaning liquid is controlled by the liquid level controller. Automatic alarm when the liquid level is lower than the design position. At the same time, automatic stop the working of water pump, electric heating tube.
5. Oil water separation system
Cleaning water tank sets oil water separator. The oil stain on the workpiece is washed off and floated on the surface of the cleaning liquid. These oil pollution will affect the cleaning effect, reducing the service life of cleaning liquid. Through oil-water separator, the oil floating on the surface is removed. Improve the use effect of the cleaning fluid.
6. Spray rinsing system
Spray rinsing system is composed of liquid water pump, spray pipe, spray nozzle, etc.
Set ring spray pipe, the adjustable nozzle is evenly distributed in the upper and lower.
ISL65-50-160 vertical liquid water pump, Q=30T, H=30M, 5.5KW.
Forming a dense spray surface with 300Kpa pressure to reclean the workpiece.
Cleaning pipe adopts the galvanized steel pipe, nozzle adopts the outer spherical surface, copper nut fixed, can fine change the jet direction.
Setting pressure regulating valve in the cleaning pipeline. Lower nozzle cleaning pressure can be adjusted from top to buttom. Avoid small parts out of the mesh belt.
The cleaning liquid is collected by the water flowing tank, circulating use the cleaning liquid after filtering.
The cleaning liquid can be heated from room temperature to 70 Celsius degree. Automatic controlled by the temperature control system.
Temperature control using digital displaying instrument.
The washing liquid temperature is higher than the set value automatically shut off the power supply. Stop heating, blow the set value automatically open the power, continue to heat.
7. Cleaning circulating water tank
Cleaning circulating water tank is arranged on the side of the body. Composed of cleaning tank 0.4m3, rinsing tank 0.4m3 . There is heating system, level controller inside the water tank. The pump is mounted on the upper part of the water tank. The side is provided with a water adding valve, a discharge valve, an overflow port and a sewage outlet.
The water tanks is a double layer heat insulation structure. The middle is insulation structure. Thickness of insulation layer is 40mm.
8. Filter system
The cleaning liquid uses three levels of filtration. Two channel filters. The first coarse filter by 20 mesh frame filter. Filtering out the debris can be taken out of the filter screen box for manual processing. Second time by the insert plate filter 40 mesh.
Third time adopts precision filter. Filtering accuracy 50um, Filter housing is stainless steel plate.
9. Strong wind blowing
Air jet blade dry the drop of water by scanning drying. Equipped with 3KW fan, jet blade.
10. Hot air drying system
Hot air drying system is composed of a hot air heater, a circulating fan, hot air drying tunnel and temperature control system. The wind sent by the circulating fan is heated to produce 130 degrees Celsius temperature of the hot air to drying the workpiece.
Adopts digital temperature display control system. Automatic control, adjustable temperature. Can be adjusted according to the drying requirements from room temperature to 130 degree Celsius.
The drying chamber is designed as a heat preservation structure. Made of high quality 304 stainless steel plate. The middle is heat insulator of 40mm thickness. The structure temperature rising very quick. The temperature is even in drying tunnel. Heat preservation affect is remarkable.
Hot air heater adopts 304 stainless steel to produce.
Electric heating tube adopts fin type electric heating tube. With fast heating, high thermal efficiency, and so on features.
Hot air circulation fan adopts special centrifugal fan.
11. The mist exhaust fan system
The mist exhaust fan system is used to remove the mist from the cleaning machine. The buyer prepare the steam exhaust pipe to outside of the workshop.
12. Electric control system
Electric control system setting control console, which is next to the operating position. Electrical components adopt the domestic famous brand, reliable performance.
V. Payment terms and other terms:
1. The total price of the machine is:
2. Delivery time: about 30-45 working days after we receiving 30% deposit.
3. Payment term: T/T 30% as advance, the balance deposit before the shipment.
4. Packing: Seaworthy packing, film cover.
5. Installation: If needed, the seller can send the technicians to the buyer's factory to do the installation, but the buyer should cover the fees of these technicians' flights and food and hotel, and USD 80 per day per person (one person)
6. Warranty:
The supplier designs and makes the equipment with quality guarantee period of one year. The supplier will provide free maintenance while quality guarantee period, except for the human mechanical fault; and collect only the part costs and the travel expense of the serviceman.
7. If there is any need of extra purchasing or changing beyond this quotation, the cost is extra.
I. Main Technical Parameter:
1. The model: SQX400-III
2. Name: Pass through brass parts washing machine
3. Workpiece: Brass parts, The weight of piece: 20-50g
4. Cleaning medium: Water agent cleaning agent
5. Transporting speed: 0.15—1.5M/min
6. Transporting mesh belt width: 400mm
7. Passing height: 200mm
8. Cleaning pressure: 200Kpa
9. Rinsing pressure: 200Kpa
10. Cleaning water pump: Q=30T, H=30M, 5.5KW
11. Washing liquid electrical heating: Power 3 x 9=27KW
12. Strong wind fan: 3KW
13. Hot air heating power: 36KW
14. Transmission motor power: 0.75KW
15. Allowed to pass through workpiece Max. Size: 400 x 100mm ( Length x Width)
16. Loading height: 850mm
17. Total power: 50KW
18. Overall dimension of the machine: about 6000mm x 1700mm x 2200 mm (Customized)
19. Voltage: 230V/ 3Ph/ 50Hz ( Customized)
20. Color: Customized
Ⅱ. Introduction and function:
The machine is pass through brass parts washing machine, adopts conveying chain transmission structure, uses the water aqua cleaning liquid as the cleaning medium. It can do the cleaning, rinsing, high pressure air drying, hot air drying of the workpiece surface.
Ⅲ. The process flow:
Manual loading-----Spray cleaning-----Spray rinsing-----High pressure air drying----Hot air drying----Unloading.
IV. The structure and composed devices:
The machine is composed of machine body, water flowing tank, upper cover, water tank, transmission chain system, spray washing system, oil water separation, spray rinsing system, heating temperature control system, filter system, liquid level control, high pressure fan drying, hot air drying, mist exhaust fan, and electric control system, etc.
1. Machine body
The machine body is welding of 304 stainless steel.
Setting flowing tank between washing system and rinsing system, which is connected with water tank.
The seal plate of the lower part of the body adopts the cold rolled plate with surface spay.
2. Upper cover
The upper cover is made of 304 stainless steel, is removable type structure. Easy to equipment maintenance.
The cleaning part cover position according to the process is divided into isolation plate and soft curtain, at the top equipped the mist exhaust fan.
Drying station upper cover is double layer heat insulation structure, the material is Q235 steel plates, the middle is insulating layer, the thickness of insulating layer is 40mm.
3. Transmission system
The transmission system is composed of 0.75KW motor, BW1815 pin wheel reducer. Frequency control.
Driving the workpiece by the transmission driving chain. Compression type stainless steel mesh belt, incase the brass parts be sweeped away and fall down from the mesh belt. Adopt the P19.05mm 202 grade stainless steel punching sheet conveying belt to carry the workpiece.
Both side of the the conveyor belt with anti slide, to protect the workpiece.
The transmission shaft is fixed at both ends of the frame by spherical bearings, smooth transportation, reliable.
4. Spray cleaning system
Spray cleaning system is composed of vertical liquid water pump, spray pipe and nozzle.
ISL65-50-160 vertical liquid water pump, Q=30T, H=30M, 5.5KW.
Set the ring spray pipe, adjustable nozzle evenly distributed in the upper and lower, left and right.
Forming a dense spray surface with 300Kpa pressure to flush the workpiece, to achieve the purpose of cleaning.
Cleaning pipe adopts the galvanized steel pipe, nozzle adopts the outer spherical surface, copper nut fixed, can fine change the jet direction in the range of 30 degree.
Setting pressure regulating valve in the cleaning pipeline. Lower nozzle cleaning pressure can be adjusted from top to buttom. Avoid small parts out of the mesh belt.
The cleaning liquid is collected by the water flowing tank, circulating use the cleaning liquid after filtering.
The cleaning liquid can be heated from room temperature to 70 Celsius degree. Automatic controlled by the temperature control system.
Temperature control using digital displaying instrument.
The washing liquid temperature is higher than the set value automatically shut off the power supply. Stop heating, blow the set value automatically open the power, continue to heat.
The cleaning liquid is controlled by the liquid level controller. Automatic alarm when the liquid level is lower than the design position. At the same time, automatic stop the working of water pump, electric heating tube.
5. Oil water separation system
Cleaning water tank sets oil water separator. The oil stain on the workpiece is washed off and floated on the surface of the cleaning liquid. These oil pollution will affect the cleaning effect, reducing the service life of cleaning liquid. Through oil-water separator, the oil floating on the surface is removed. Improve the use effect of the cleaning fluid.
6. Spray rinsing system
Spray rinsing system is composed of liquid water pump, spray pipe, spray nozzle, etc.
Set ring spray pipe, the adjustable nozzle is evenly distributed in the upper and lower.
ISL65-50-160 vertical liquid water pump, Q=30T, H=30M, 5.5KW.
Forming a dense spray surface with 300Kpa pressure to reclean the workpiece.
Cleaning pipe adopts the galvanized steel pipe, nozzle adopts the outer spherical surface, copper nut fixed, can fine change the jet direction.
Setting pressure regulating valve in the cleaning pipeline. Lower nozzle cleaning pressure can be adjusted from top to buttom. Avoid small parts out of the mesh belt.
The cleaning liquid is collected by the water flowing tank, circulating use the cleaning liquid after filtering.
The cleaning liquid can be heated from room temperature to 70 Celsius degree. Automatic controlled by the temperature control system.
Temperature control using digital displaying instrument.
The washing liquid temperature is higher than the set value automatically shut off the power supply. Stop heating, blow the set value automatically open the power, continue to heat.
7. Cleaning circulating water tank
Cleaning circulating water tank is arranged on the side of the body. Composed of cleaning tank 0.4m3, rinsing tank 0.4m3 . There is heating system, level controller inside the water tank. The pump is mounted on the upper part of the water tank. The side is provided with a water adding valve, a discharge valve, an overflow port and a sewage outlet.
The water tanks is a double layer heat insulation structure. The middle is insulation structure. Thickness of insulation layer is 40mm.
8. Filter system
The cleaning liquid uses three levels of filtration. Two channel filters. The first coarse filter by 20 mesh frame filter. Filtering out the debris can be taken out of the filter screen box for manual processing. Second time by the insert plate filter 40 mesh.
Third time adopts precision filter. Filtering accuracy 50um, Filter housing is stainless steel plate.
9. Strong wind blowing
Air jet blade dry the drop of water by scanning drying. Equipped with 3KW fan, jet blade.
10. Hot air drying system
Hot air drying system is composed of a hot air heater, a circulating fan, hot air drying tunnel and temperature control system. The wind sent by the circulating fan is heated to produce 130 degrees Celsius temperature of the hot air to drying the workpiece.
Adopts digital temperature display control system. Automatic control, adjustable temperature. Can be adjusted according to the drying requirements from room temperature to 130 degree Celsius.
The drying chamber is designed as a heat preservation structure. Made of high quality 304 stainless steel plate. The middle is heat insulator of 40mm thickness. The structure temperature rising very quick. The temperature is even in drying tunnel. Heat preservation affect is remarkable.
Hot air heater adopts 304 stainless steel to produce.
Electric heating tube adopts fin type electric heating tube. With fast heating, high thermal efficiency, and so on features.
Hot air circulation fan adopts special centrifugal fan.
11. The mist exhaust fan system
The mist exhaust fan system is used to remove the mist from the cleaning machine. The buyer prepare the steam exhaust pipe to outside of the workshop.
12. Electric control system
Electric control system setting control console, which is next to the operating position. Electrical components adopt the domestic famous brand, reliable performance.
V. Payment terms and other terms:
1. The total price of the machine is:
2. Delivery time: about 30-45 working days after we receiving 30% deposit.
3. Payment term: T/T 30% as advance, the balance deposit before the shipment.
4. Packing: Seaworthy packing, film cover.
5. Installation: If needed, the seller can send the technicians to the buyer's factory to do the installation, but the buyer should cover the fees of these technicians' flights and food and hotel, and USD 80 per day per person (one person)
6. Warranty:
The supplier designs and makes the equipment with quality guarantee period of one year. The supplier will provide free maintenance while quality guarantee period, except for the human mechanical fault; and collect only the part costs and the travel expense of the serviceman.
7. If there is any need of extra purchasing or changing beyond this quotation, the cost is extra.
